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Rock Wool Wall Sandwich panel

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Industrial building sandwich wall panel (IW)

Machine-made Clean Room Sandwich Panels are high-performance composite panels specially designed for industrial clean engineering and various clean room construction projects. Adopting full-automatic mechanical production throughout the entire process, they feature high production efficiency, low cost and excellent value for money. With single core materials such as rock wool, magnesium oxysulfide, hollow MgO board, silicon rock board, EPS and non-combustible EPS as the core, and high-quality metal sheets as the surface layer, they are formed by high-pressure pressing through ultra-long composite technology, and are the core materials for industrial clean room partitions, clean room walls and clean room ceilings.

  • Introduction
  • Advantages
  • FAQ
Introduction
Product Introduction

HW industrial building curtain wall panels, using rock wool or polyurethane-edged rock wool as the core material, are a flagship product among insulated sandwich panels. They are categorized into rock wool sandwich panels and glass wool sandwich panels, featuring high-end prepainted metal sheets or aluminum sheets as surface materials. After continuous production, they undergo a secondary bending process to form a box-like structure with metal-wrapped non-installation ends. This product series not only inherits the outstanding application performance of metal sandwich panels in the architectural field but also embodies the functionality and visual appeal of prefabricated metal curtain walls. The overall system boasts scientifically designed structural joints, efficient and rational construction, and a highly aesthetic and contemporary appearance, achieving a perfect integration of thermal insulation and decorative functions for building facades.

Product Parameters

Size(mm)

Standard size1000

Optional width500-1200

Suggested length:<15000

Standard thickness5075100150

Surface pattern

Mirror surface

Ripple-like corrugation

Engrossed

Mini corrugation

Skin thickness(mm)

Front steel sheet:0.6-0.8

Back steel sheet:0.4-0.6

Front aluminum0.7-1.0

Back aluminum:0.4-0.7

Joint width(mm)

20

Core material

Rock wool,PU and rock wool

PU and galss wool

Core material density(Kg/m³)

Rockwool120-140

Glass wool64

Flammability

Class A

Product Scenario Diagram

Application Scenarios: Suitable for high-end industrial plants, warehouses, and factory office buildings, as well as modular low- to mid-rise structures. It enhances the factory's image and improves visual appeal during client visits.

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Advantages
Product Advantages


1. Insulating and Fire-Resistant Core Materials for Sustainable Construction:

Rock wool sandwich panels and glass wool sandwich panels are designed with cutting-edge insulating and fire-resistant core materials that offer exceptional performance. These materials not only provide excellent thermal and sound insulation but also meet stringent green building standards, ensuring that they contribute to energy-efficient and eco-friendly construction. Their ability to reduce heat loss and minimize energy consumption makes them ideal for both residential and commercial buildings. By utilizing these advanced panels, buildings can achieve significant energy savings while promoting a healthier and more sustainable environment. Their compliance with international environmental standards underscores their role in reducing the overall environmental footprint of a building project.

2. Advanced Sealing Techniques for Durability:

To ensure maximum performance in challenging environments, the core materials of these sandwich panels are fully encapsulated using advanced sealing technologies. This process prevents moisture ingress, effectively resisting water penetration and mold growth that could otherwise compromise the structural integrity and indoor air quality of a building. The superior sealing also protects against corrosion, a common issue in areas exposed to high humidity or extreme weather conditions. As a result, these panels offer an extended service life, maintaining their functional qualities even under harsh climatic conditions. This durability makes them an excellent long-term investment for any building project, requiring less maintenance and reducing the need for costly repairs.

3. Aesthetically Pleasing and Modern Visual Appeal:

The rock wool and glass wool sandwich panels are designed not only for their technical properties but also for their visual appeal. The system delivers a highly uniform and smooth surface, which is perfect for achieving a clean and modern architectural aesthetic. When used in building facades, the sleek, smooth finish of these panels enhances the overall appearance, giving the building a sophisticated and polished look. The high-end metal curtain wall design is fully realized, with the seamless integration of these panels ensuring that the building stands out as a beacon of modern architectural excellence. This makes them especially suitable for commercial buildings, office complexes, and luxury residential projects that require both performance and aesthetic value.

4. Superior Mechanical Performance for Structural Integrity:

In addition to their aesthetic and insulating properties, these sandwich panels provide outstanding mechanical strength. The stiff cladding of the panels exhibits excellent resistance to bending, warping, and deformation, ensuring that the panels remain structurally sound under varying loads and conditions. This is crucial for maintaining the safety and durability of the building over time. Whether used for roofing, walls, or facades, these panels contribute to the overall structural integrity of the building, offering robust protection against external pressures such as wind, temperature fluctuations, and mechanical stresses. This superior performance enhances the building's overall resilience, making it a reliable solution for diverse applications in both residential and industrial sectors.

FAQ
FAQ


1. Q: What is the fire rating of these panels? Which international standards do they comply with?

A: Our rock wool and glass wool sandwich panels achieve a Class A (non-combustible) fire rating. They are tested in strict accordance with major international fire test standards such as ASTM E84, EN 13501-1, and BS 476. Specific certifications can be provided based on project requirements and target markets.

2. Q: What is the thermal insulation performance (R-value/U-value)?

A: These panels offer excellent thermal insulation. The mineral wool core provides stable and effective insulation performance. We can provide specific U-value/K-value calculations based on core thickness to help you meet local energy efficiency codes and climate requirements.

3. Q: Are they easy to install? Do they require special tools or skills?

A: Installation is straightforward and efficient. Featuring a modular design and our proprietary joint connection system, they allow for dry construction and rapid assembly. This reduces installation complexity, labor costs, and project timelines compared to traditional materials. Detailed installation guides and video support are available.

4. Q: What is the durability and weather resistance? What is the lifespan?

A: Designed for long-term outdoor use. The high-quality pre-coated metal skins (e.g., HDP, PVDF) offer superior resistance to UV rays, corrosion, and chalking. The fully filled core and reinforced edge detailing prevent moisture ingress. With proper maintenance, the system is designed to last 20-30 years, depending on the coating and environment.

5. Q: Are the panels environmentally friendly? Do they contain harmful substances?

A: Yes, they are a sustainable building material. Rock wool is made from natural basalt rock and is recyclable. The products comply with international restrictive directives on hazardous substances such as RoHS and REACH. They can contribute to credits in green building certifications like LEED and BREEAM.

6. Q: What are the typical applications?

A: Ideal for applications where fire safety is the top priority, such as industrial plants, warehouses, facilities with high fire risk, and buildings requiring strict fire compartmentalization. Also suitable for modular construction and external wall systems.

7. Q: What is the minimum order quantity (MOQ) and lead time?

A: For standard items, our MOQ is typically one 20ft or 40ft container. Production lead time is generally 3-5 weeks after order confirmation, subject to order volume and customization level. Staggered shipments can be arranged for large projects.

8. Q: Can you provide samples? What about the cost?

A: We can provide small sample swatches or panels for evaluation. Samples are often free of charge, but customers are requested to cover the international courier freight. This freight cost may be refunded upon confirmation of a subsequent qualifying order.

9. Q: What kind of technical and installation support do you offer?

A: We provide a complete set of technical documentation, including datasheets, test reports, load tables, and detailed installation drawings. For major projects, we offer remote technical guidance and, by agreement, on-site supervision services.

10. Q: How are the panels packaged for overseas shipping?

A: Panels are securely packed on steel pallets , with protective film covering the panel surfaces. Each stack is separated by EPS (expanded polystyrene) spacers, tightly strapped with steel bands, and wrapped in waterproof plastic. This ensures they withstand the rigors of long-distance ocean freight with minimal risk of damage.

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