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Handmade clean room sandwich panel

Handmade clean room sandwich panel is a high-end composite panel specially designed for clean engineering. With metal panels as the surface layer and special clean core materials as the core, it is formed by elaborate manual compounding and frame reinforcement, and is mainly suitable for various scenarios requiring high cleanliness and high safety.

  • Introduction
  • Advantages
  • FAQ
Introduction
Product Introduction

 

Handmade clean room sandwich panels are available with a variety of clean core materials such as rock wool,magnesium oxide board(MgO board), aluminum honeycomb,magnesium oxysulfide boards, etc. They have core advantages of excellent airtightness, Grade A fire resistance, easy cleaning and mildew proof,making them the core material for high-standard clean envelope systems. They are precisely suitable for various high-cleanliness scenarios such as clean room laboratory, industrial clean rooms, medical clean rooms, electronic clean rooms, food processing plants, biological laboratories and precision manufacturing workshops. They can be directly used as the core material for clean room wall panels and clean room ceilings, taking into account cleanliness level, structural strength and installation efficiency, and providing a highly adaptable and reliable customized panel solution for your clean engineering projects.

 

Product Parameters

 

Thickness (mm)

Width (mm)

Core Material

Surface Material

Panel Type

50mm, 75mm, 100mm, 150mm, 200mm

100 ~ 980/1180

Rock Wool

Single MgO Rock Wool

Double MgO Rock Wool

Single-layer Gypsum Rock Wool

Double-layer Gypsum Rock Wool

Magnesium Oxysulfide Board (MOS Board)

Hollow MgO Board

Silicon Rock Board

Paper Honeycomb Board

Aluminum Honeycomb Board

Coating: Z/AZ/AZM

Finish: PE/PVDF

Surface Panel: Anti-static Panel

Hydrogen Peroxide Resistant Panel

Stainless Steel Panel

Anti-bacterial Panel

Salinized Panel

PET Anti-corrosion Panel

 type

Concavo-convex type

Tongue and groove type

ore Material Selection Guide

• High-standard Scenarios (medical clean room, clean room laboratory): Recommended core materials include Magnesium Oxysulfide Board (MOS Board), Aluminum Honeycomb Board, or Double MgO Rock Wool.

• Industrial/Electronic Clean Room : Rock Wool or Silicon Rock Board can be selected based on fire protection and thermal insulation requirements.

• Cost-sensitive Projects: Prioritize pure Rock Wool and Single-layer Gypsum Rock Wool.

Product Scenario Diagram

Cleanroom Laboratory-handmade clean room panel.jpgElectronic handmade Cleanroom Case.jpg

Food Production Workshopclean room-handmade cleanroom panel.jpgmedical clean room -handmade clean room panel case.jpg

Satellite Laboratory Case-handmade clean room panel.jpg

Advantages
Product Advantages


(1)
Ultimate Fire Safety
The handmade clean room sandwich panel achieves a maximum fire resistance limit of 240 minutes, specially designed for critical scenarios. Customized thickness options are provided for different risk areas, perfectly matching the fire protection needs of medical clean rooms, precision instrument workshops and other high-standard clean projects.

Thickness/Product Specifications

Single-sided Fire Resistance Limit

Main Application Scenarios

50mm Rock Wool

Clean room panel

30-60 Minutes

clean room wallsdietary supplement production workshop, pet food raw material warehouses, baking raw material warehousesgeneral clean rooms and low-risk areas

75mm Rock Wool

Clean room panel

90 Minutes

Fire compartments in conventional industrial plants, such as baking workshops, meat cutting workshops,prepared dish processing workshops, food additive workshops, and pet food production workshops.

100mm Rock Wool Clean room panel

90-120 Minutes

Precision instrument workshops and medical clean rooms, such as medical device assembly workshops, precision manufacturing workshops, data center auxiliary areas, and aerospace laboratory auxiliary areas.

150mm Rock Wool Clean room panel

180 Minutes

Refuge floors of high-rise buildings and chemical explosion-proof areas, such as chemical pharmaceutical workshops, nuclear medicine storage auxiliary areas, data center main computer rooms, and aerospace laboratory core areas.

50mm Single MgO Rock Wool Clean room panel

1h (60 Minutes)

Conventional clean areas; ceiling and wall panels with certain strength requirements; plants with general fire protection requirements, such as dietary supplement production workshops, pet food packaging workshops, and baking finished product workshops.

50mm Double MgO Rock Wool Clean room panel

2h (120 Minutes)

High-standard clean plants and medium fire risk areas, such as medical device clean workshops, chemical pharmaceutical workshops, vaccine production workshops, and hospital pharmacy intravenous admixture services (PIVAS).

100mm Double MgO Rock Wool Clean room panel

4h (240 Minutes)

Medical clean rooms, precision instrument workshops, and high fire protection requirement areas, such as chemical pharmaceutical core workshops, nuclear medicine production workshops, vaccine production workshops, hospital PIVAS core areas, operating rooms, and aerospace laboratory core clean areas.


(2) Super Strong Environmental Purification
Fireproof, mildew proof and the first choice for medical clean rooms. The surface of the clean room sandwich panel is smooth and flat, not easy to accumulate dust, with superior mildew and antibacterial performance. Made of inorganic fibers from natural basalt, it is 100% non-toxic, odorless and non-radioactive, fully meeting the strict purification requirements of clean room laboratories and pharmaceutical clean rooms.

(3) Efficient Thermal Insulation and Noise Reduction
Energy-saving, noise-reducing and essential for green buildings. The handmade clean room sandwich panel has a low thermal conductivity, which can effectively block heat transfer, help enterprises achieve green energy conservation and emission reduction. It also has significant sound insulation effect, effectively reducing environmental noise and creating a quiet and comfortable working environment for clean rooms and industrial workshops.

(4) Lightweight and High Strength
Compression and bending resistant with a long service life. As a high-quality clean room wall panel and ceiling material, it is lightweight and durable, easy to construct; the lightweight design makes transportation convenient and assembly easy, significantly shortening the construction period and reducing labor input.

(5) Environmental Protection and Recyclability
Green materials, caring for the earth. Made of natural basalt through high-temperature melting, the core material of the clean room sandwich panel is natural and inorganic, with stable composition, non-toxic, odorless and no release of harmful gases such as formaldehyde. In line with the concept of modern sustainable development, it can be recycled after use, reducing environmental burden for your clean engineering projects.

FAQ
FAQ


Q1: Which cleanliness level scenarios are handmade clean room sandwich panels suitable for?

A: This product can flexibly adapt to various high-cleanliness level scenarios, covering the medical field (workshops related to medical devices, chemical pharmaceuticals, vaccines, dietary supplements, and nuclear medicine), the food field (baking workshops, meat cutting workshops, prepared dish workshops, food additive workshops, and pet food production workshops), as well as precision manufacturing workshops, data centers, aerospace laboratories, hospital pharmacy intravenous admixture services (PIVAS), operating rooms, electronic product workshops, clean room laboratories, medical clean rooms, electronic clean rooms, etc. Different core material combinations can meet different cleanliness level requirements, and it is fully compatible with various clean engineering standards.

Q2: Does the product support non-standard size customization?

A: Yes! We are a professional cleanroom manufacturer. Relying on elaborate manual compounding technology, we can flexibly customize non-standard thickness and width according to your project size requirements, perfectly fitting on-site installation needs without additional cutting, thus improving installation efficiency.

Q3: What is the service life of handmade clean room sandwich panels? How about their durability and weather resistance?

A: The product has excellent durability and weather resistance, with corrosion resistance, anti-aging, and moisture resistance, suitable for long-term stable use in different indoor and outdoor environments. Under normal usage conditions, the service life can reach 15-20 years with extremely low maintenance costs, eliminating the need for frequent replacement. Meanwhile, high-quality core materials enhance energy efficiency, helping clean engineering projects achieve energy conservation and emission reduction.

Q4: What is the fire resistance grade of the product? Are there any special requirements for rock wool core materials?

A: The overall product can reach Grade A fire resistance standard. Among them, the rock wool core material has a Grade A1 non-combustible rating, which is non-combustible, non-toxic, and smokeless, effectively ensuring the fire safety of clean engineering projects. Magnesium oxide series, magnesium oxysulfide boards, and other core materials can also meet Grade A fire resistance standards, suitable for various scenarios with high fire protection requirements.

Q5: Is the installation difficult? Is a professional construction team required?

A: The product is lightweight and easy to assemble, with a simple installation process. A professional construction guide manual can be provided, and professional construction team support is also available to complete the installation quickly, shortening the construction period and reducing labor input.

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